DIE CASTING ALLOY DATA

       Courtesy of Old Jacksonville Industries, Inc.

    Zinc/Aluminum Die Casting

SPECIFICATION

Aluminum - ASTM B 85-95

Zinc

Zinc-Aluminum

Commercial

380-3%

380-1%

A360.0

384.0

43

13

383

903

925 (#5)

ZA-8

ZA-12

ZA-27

SAE

306

306

309

303

304

305

383

J 46-8b

J 46-8b

ASTM (UNS)

A13800

A13600

A03840

A34430

A14130

A03830

B 86-95             Z33520

B 86-96             Z35531

B 791-95             Z35636

B 791-96             Z35631

B 791-96             Z35841

Federal QQ-A-591 F

A360.0

384.0

C443.0

A413.0

383.0

QQ-Z-363B        AG40A

QQ-Z-363B        AC41A

ELEMENT

 

 

 

 

 

 

 

 

 

 

 

 

Copper

3.0-4.0

3.0-4.0

0.6

3.0-4.5

0.60

1.0

2.0-3.0

0.3

0.75-1.25

0.8-1.3

0.5-1.20

2.0-2.5

Iron

1.3

1.3

1.3

1.3

2

1.3

1.3

0.10

0.10

0.075

0.075

0.075

Silicon

7.5

7.5-9.5

9.0-10.0

10.5-12.0

4.5-6.0

11.0-13.0

9.5-11.5

Magnesium

0.10

0.10

0.4-0.6

0.10

0.10

0.10

0.10

0.02-0.05

0.03-0.08

0.015-0.030

0.015-0.030

0.010-0.020

Manganese

0.50

0.50

0.35

0.50

0.35

0.35

0.50

Zinc

3.00

1.00

0.50

3.00

0.50

0.50

3.00

Balance

Balance

Balance

Balance

Balance

Nickel

0.50

0.50

0.50

0.50

0.50

0.50

0.30

Tin

0.35

0.35

0.15

0.35

0.15

0.15

0.15

0.003

0.003

0.003

0.003

0.003

Aluminum

Balance

Balance

Balance

Balance

Balance

Balance

Balance

3.5-4.3

3.5-4.3

8.0-8.8

10.5-11.5

25.0-28.0

Lead (max.)

0.005

0.005

0.006

0.006

0.006

Cadmium (max.)

0.004

0.004

0.006

0.006

0.006

PROPERTIES

 

 

 

 

 

 

 

 

 

 

 

 

Tensile Strength (ksi)

47

47

46

48

33

43

45

41

48

54

58

61

Yield Strength (ksi)

23

23

24

24

14

21

22

32

33

42

46

53

Elongation (% in 2")

3.5

3.5

3.5

2.5

3.5

3.5

10

7

6-10

4-7

1-3

 

Shear Strength (ksi)

27

28

28

29

19

25

27

31

38

40

43

47

Fatigue Strength (ksi)